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Search results for "foam rubber" Vuototecnica
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Round flat foam rubber vacuum cups with supports
These foam rubber cups are made with a special compound called GERANIUM, with a density that allows them to grip even uneven and very rough surfaces maintaining their elasticity also after many working cycles. They are provided with self-adhesive side for a quick fixing to their support. This series of cups has been designed for handling loads with raw or very rough surfaces (sawn, bush-hammered or flamed marble, textured, non-slip or profiled metal sheets, striped Plexiglass, raw cement manufactures, garden tiles with fret, etc.) and in all those cases in which traditional cups cannot be used.
In case of lubricated gripping surfaces, we recommend using NF neoprene foam rubber. The working temperature range is between -40°C and +80°C for OF GERANIUM foam rubber and between -20°C and +80°C for NF neoprene. Their supports are made with anodised aluminium and are provided with a threaded hole in the centre for fastening them to the automation. The larger ones, on the other hand, have a side threaded hole for vacuum connection.
For the spare part, all you have to do is request the self-adhesive foam rubber cup indicated in the table in the required compound.
Product codes: 014215 016415 019215 0008147 0008118 000832 0008424 000833 0008123 084215 0842151/4 086415 0864151/4 089215 0892153/8 0112715 0118015 0122015 0008107 000858 0812715 0818015 0122010OF 0122010NF 000837 0822010OF 0822010NF
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Rectangular flat foam rubber vacuum cups with supports
These foam rubber cups are made with a special compound called GERANIUM, with code OF, with a density that allows them to grip even uneven and very rough surfaces maintaining their elasticity also after many working cycles.
They are provided with self-adhesive side for a quick fixing to their support. This series of cups has been designed for handling loads with raw or very rough surfaces (sawn, bush-hammered or flamed marble, textured, non-slip or profiled metal sheets, striped Plexiglass, raw cement manufactures, garden tiles with fret, etc.) and in all those cases in which traditional cups cannot be used.
In case of lubricated gripping surfaces, we recommend using NF neoprene foam rubber.
The working temperature range is between -40°C and +80°C for OF GERANIUM foam rubber and between -20°C and +80°C for NF neoprene. Their supports are made with anodised aluminium and are provided with a threaded hole in the centre for fastening them to the automation. The larger ones, on the other hand, are provided with two threaded holes equidistant from the centre for any necessary insertion of guiding anti-rotation pins.
For the spare part, all you have to do is request the self-adhesive foam rubber cup indicated in the table in the required compound.
Product codes: 0110775 0113550 0113560 000834 0008144 000859 0810775 0813550 0813560 0129068 01290140 0008116 0008117 0829068 08290140
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OF foam rubber sheets and strips
The foam rubber used for our cups can be provided in sheets or strips of the sizes indicated in the table.
Both the strips and the sheets have a self-adhesive side which allows a quick and easy fixing to the metal support.
These sheets and strips can be used to make cups of every shape and to handle loads with raw or very rough surfaces. They can be supplied in different sizes and density upon request and in quantities to be defined in the order.
The working temperature ranges from -40 °C to +80 °C.
Note: OF foam rubber is obtained by the expansion of a natural rubber, subjected to leavening through a chemical-thermal treatment.
Surface porosity with the same density, therefore, can vary, not compromising its effectiveness.
Product codes: LGS10OF LGS15OF LGS20OF LGS25OF LGS30OF LGS40OF LGS45OF SGS1010OF SGS1510OF SGS2010OF SGS2015OF
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NF neoprene foam rubber sheets
This type of foam rubber made with Neoprene rubber is black in colour and has a closed cellular structure, allowing it to offer greater compressive strength at the cost of less elasticity and a tendency to deform over time.
NF Neoprene foam rubber sheets have a self-adhesive side for quick, easy fixing to metal supports. Excellent resistance to oil products, sunlight, atmospheric agents, and ozone. Not recommended for food use.
This type of foam rubber allows for the use of vacuum cups for gripping coarse or very rough surfaces operating outside in contact with atmospheric agents.
The working temperature ranges for the foam are from -40°C to +100 °C.
Product codes: LGS10NF LGS15NF LGS20NF LGS30NF LGS40NF
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Vacupredator vacuum cups for gripping bags, packs and flexible containers
For the gripping of bags, packs and flexible containers in paper or plastic, containing powders, granulated products, loose or liquid products. These new vacuum cups have been designed and manufactured to safely grip even the most difficult and irregular packages. Made of anodised aluminium and equipped with a slotted plate inside them to allow flexible containers to perfectly adapt to the cup, as well as a special foam rubber seal which, following the inevitable creases that form on flexible containers during gripping, prevents perimeter vacuum losses.
They are especially suitable for gripping flow packs, flexible containers for intravenous therapy, bags of sweets or other similar products, plastic bags of granulated products, of cement, sugar or flour, etc.
The lifting force was calculated considering a level of vacuum of at least -75 Kpa, the total surface enclosed within the seal and a factor of safety 3.
Product codes: VP12OF1015 VP22OF1515 VP0612OF1015 VP0916OF1030 VP0921OF1030 VP1520OF1030 VP2030OF1530 VP3040OF1530
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SB extra soft foam rubber sheets
Specifically designed for the production of OCTOPUS system gripping surface. This black foam rubber has an open cellular structure and is made of EPDM rubber.
SB extra soft foam rubber sheets have a self-adhesive side for quick, easy fixing to metal supports.
The temperature of use ranges from -40°C to + 130°C and it offers excellent resistance to heat, atmospheric agents, low temperatures and ageing.
The low density and softness of this foam rubber allows gripping surfaces to adapt to any kind of surface.
Product codes: LGS10SB LGS15SB LGS20SB LGS30SB LGS40SB
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OCTOPUS vacuum gripping system - General description
The OCTOPUS system is our answer to the ever increasing requirements of operational flexibility for palletising robots and vacuum gripping systems in general.
In fact, this system allows gripping objects of any shape and nature, provided that they do not have an excessive transpiration, without having to place or change vacuum cups, and even when their surface occupies only 5% of the entire suction plate. The maximum weight of the load to be lifted will obviously be proportional to the gripping surface.
Standard OCTOPUS systems are composed of:
- One or two compressed air-fed vacuum generator as shown in the picture and in the drawing, that has to be ordered separately, since it is not included in the code, with the exception of item SO 15 20 MX.
- An anodised aluminium box, open on one side, with a built-in micro-fine mesh filter in stainless steel that protects the vacuum generator and is very easy to inspect. On the top outside of the box there are one or more connections for possible installation of control devices or solenoid valves for prompt restoration of the atmospheric pressure on its inside.
- A suction plate sealing the box, also made with anodised aluminium, with calibrated holes equidistant from each other and coated with a special perforated foam rubber. This suction plate can thus perfectly adapt to any gripping surface, whether it be smooth, rough or irregular. With the same system, for instance, it is possible to grip and handle cardboard boxes and the wooden pallet that supports it.
These OCTOPUS systems are also available upon request in dimensions and with vacuum tables and vacuum generators other than those indicated in the tables.
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OCTOPUS vacuum gripping system
The standard OCTOPUS systems represented on this page differ from those previously described by their larger dimensions and the number of vacuum generators that compose them. More precisely:
- Two compressed air-fed vacuum generator as shown in the picture and in the drawing, that have to be ordered separately, since it is not included in the item code.
- An anodised aluminium box, open on one side, with a built-in micro-fine mesh filter in stainless steel that protects the vacuum generator and is very easy to inspect. On the top outside of the box there are one or more connections for possible installation of control devices or solenoid valves for prompt restoration of the atmospheric pressure on its inside.
- A suction plate sealing the box, also made with anodised aluminium, with calibrated holes equidistant from each other and coated with a special perforated foam rubber. This suction plate can thus perfectly adapt to any gripping surface, whether it be smooth, rough or irregular. With the same system, for instance, it is possible to grip and handle tomato jars, paint cans, ceramic tiles, cardboard boxes, etc. and the wooden pallet that supports them.
These OCTOPUS systems are also available upon request in dimensions and with vacuum tables and vacuum generators other than those indicated in the table.
Product codes: SO40100X SO6080X SO60120X SO80100X
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Standard suction plates PX and P2X for OCTOPUS systems
The suction plates PX described on this page are installed as standard on all OCTOPUS systems and, therefore, can be supplied as a spare or replacement part.
They are made with anodised aluminium sheets with calibrated holes equidistant from each other and coated with a special perforated foam rubber with two different thicknesses: 15 mm for suction plates of the PX range; 30 mm, for special suction plates of the P2X range.
The foam rubber is also perforated at the calibrated holes, but its holes have a diameter of 10-15 mm. The use of calibrated holes allows for exact calculation of the flow rate of the vacuum generator to be used, to ensure that, even in the presence of losses due to transpiration or even in case of failure to cover the object to be gripped, a minimum sufficient level of vacuum remains for gripping and handling the load.
Their lifting force was calculated considering a level of vacuum of at least -75 Kpa, the total surface of the holes within the foam rubber and a factor of safety 3.
Product codes: PX0712 PX 0808 PX1520 PX2030 PX2040 PX2060 PX3030 PX3040 PX3050 PX4040 PX4060 PX40100 PX6080 PX60120 PX80100 PXDO10 PXDO35 PXDO50 P2X0712 P2X0808 P2X1520 P2X2030 P2X2040 P2X2060 P2X3030 P2X3040 P2X3050 P2X4040 P2X4060 P2X40100 P2X6080 P2X60120 P2X80100 P2XDO10 P2XDO35 P2XDO50
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Standard suction plates with shut-off valves PXE and P2XE for OCTOPUS systems
The suction plates described on this page are the same as the previously described PX and P2X, but with the addition of shut-off valves inserted in each hole. In absence of an object to grip or in case of a defective grip of the foam rubber, the shut-off valves automatically close the suction inlet, thus preventing the level of vacuum from decreasing on the other gripping holes.
This feature reduces the vacuum generator flow rate compared to standard OCTOPUS systems, to the benefit of energy savings. Moreover, the particular shape of our shut-off valves allows the use of the gripping surfaces in any position.
Product codes: PXE2030 PXE2040 PXE2060 PXE3030 PXE3040 PXE3050 PXE4040 PXE4060 PXE40100 PXE6080 PXE60120 PXE80100 PXEDO35 PXEDO50 P2XE2030 P2XE2040 P2XE2060 P2XE3030 P2XE3040 P2XE3050 P2XE4040 P2XE4060 P2XE40100 P2XE6080 P2XE60120 P2XE80100 P2XEDO35 P2XEDO50
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Special suction plates PY and P2Y for OCTOPUS systems
Compared to the standard ones, when given the same gripping surface, these suction plates develop a greater force (item PY) and can grip even very rough and uneven surfaces (item P2Y).
They are made with anodised aluminium with calibrated holes and coated with special perforated foam rubber, with two different thicknesses upon request.
They are perfectly interchangeable with the standard suction plates.
Their lifting force was calculated considering a level of vacuum of at least -75 Kpa, the total surface of the holes within the foam rubber and a factor of safety 3.
Product codes: PY1520 PY2030 PY2040 PY2060 PY3030 PY3040 PY3050 PY4040 PY4060 PY40100 PY6080 PY60120 PY80100 PYDO35 PYDO50 P2Y1520 P2Y2030 P2Y2040 P2Y2060 P2Y3030 P2Y3040 P2Y3050 P2Y4040 P2Y4060 P2Y40100 P2Y6080 P2Y60120 P2Y80100 P2YDO35 P2YDO50
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Special suction plates with shut-off valves PY2E and P2Y2E for OCTOPUS systems
The suction plates described on this page are the same as the previously described PY and P2Y, but with the addition of shut-off valves inserted in each hole. In absence of an object to grip or in case of a defective grip of the foam rubber, the shut-off valves automatically close the suction inlet, thus preventing the level of vacuum from decreasing on the other gripping holes.
This feature reduces the vacuum generator flow rate compared to OCTOPUS systems with calibrated holes, to the benefit of energy savings. Also these plates an be used in any position without altering the operating features.
Product codes: PY2E2030 PY2E2040 PY2E2060 PY2E3030 PY2E3040 PY2E3050 PY2E4040 PY2E4060 PY2E40100 PY2E6080 PY2E60120 PY2E80100 PY2EDO35 PY2EDO50 P2Y2E2030 P2Y2E2040 P2Y2E2060 P2Y2E3030 P2Y2E3040 P2Y2E3050 P2Y2E4040 P2Y2E4060 P2Y2E40100 P2Y2E6080 P2Y2E60120 P2Y2E80100 P2Y2EDO35 P2Y2EDO50
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Special suction plates PZ and P2Z for OCTOPUS systems
Among all the suction plates described up to now, these are the ones which develop the greatest lifting force given the same gripping surface and level of vacuum. Moreover, the P2Z version is also able to grip very rough and uneven surfaces.
They are made with light alloys, equipped with calibrated holes and coated with special foam rubber with slot holes, with two different thicknesses. They are perfectly interchangeable with the standard suction plates.
Their lifting force has been calculated considering a level of vacuum of at least -75 Kpa, the total surface of the slot holes within the foam rubber and a safety factor 3.
Product codes: PZ1520 PZ2030 PZ2040 PZ2060 PZ3030 PZ3040 PZ3050 PZ4040 PZ4060 PZ40100 PZ6080 PZ60120 PZ80100 PZDO35 PZDO50 P2Z1520 P2Z2030 P2Z2040 P2Z2060 P2Z3030 P2Z3040 P2Z3050 P2Z4040 P2Z4060 P2Z40100 P2Z6080 P2Z60120 P2Z80100 P2ZDO35 P2ZDO50
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Vacuum cup suction plates PV for OCTOPUS systems
These suction plates provided with vacuum cups have been designed to ensure a better grip on uneven and very flexible surfaces (pasta or candy bags, blister or skin-film packs, thin cardboard boxes, etc.), which are difficult to grip with suction plates coated with foam rubber. We recommend using bellows cups.
Thanks to their great flexibility, they adapt themselves to any gripping surface, following its profiles and movements during the lifting phase, guaranteeing a firm and safe grip. They are made with anodised aluminium, as are the vacuum cup supports screwed onto them, which are 1/8” gas supports for the PV version and 1/4”gas for the P2V version. They are each equipped with a calibrated hole.
The cups are cold assembled onto the supports with no adhesives and can be provided in other compounds. Also these suction plates are perfectly interchangeable with the standard ones.
Their lifting force has been calculated considering a level of vacuum of at least -75 Kpa, the total vacuum cup surface and a safety factor 3.Upon request, they can be provided with different cups, as long as the diameter does not exceed 22 mm for the PV suction plates and 45 mm for the P2V ones.
Product codes: PV1520 PV2030 PV2040 PV2060 PV3030 PV3040 PV3050 PV4040 PV4060 PV40100 PV6080 PV60120 PV80100 PVDO35 PVDO50
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Bag gripping suction plates PJ for OCTOPUS systems
These suction plates have been designed to allow gripping paper or plastic bags containing powders, granulated products, bulk products or liquids. These suction plates are associated with OCTOPUS systems that fully exploit their performance.
They are made with anodised aluminium and are provided with a special foam rubber seal.
They are perfectly interchangeable with the OCTOPUS system standard suction plates.
The special shapes of the seal and the face allow reducing bag deformation during gripping, reducing vacuum loss to a minimum and guaranteeing the largest gripping surface possible.
Their lifting force has been calculated considering a level of vacuum of at least -75 Kpa, the total gripping surface enclosed in the seal and a safety factor 3.
Product codes: PJ0712 PJ0808 PJ1520 PJ2030 PJ2040 PJ2060 PJ3040 PJ3050 PJ4060
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Standard suction plates PX e P2X for OCTOPUS gripping bars
The suction plates PX described on this page are installed as standard on all OCTOPUS gripping bars and, therefore, can be supplied as a spare or replacement part.
They are made with anodised aluminium sheets with calibrated holes equidistant from each other and coated with a special perforated foam rubber with two different thicknesses: 20 mm for suction plates of the PX range and 30 mm for special plates P2X.
Their lifting force was calculated considering a level of vacuum of at least -75 Kpa, the total surface of the holes within the foam rubber and a factor of safety 3.
Product codes: PX0860 PX0880 PX08100 PX08120 PX1240 PX1260 PX1280 PX12100 PX12120 PX12140 P2X0860 P2X0880 P2X08100 P2X08120 PX1240 P2X1260 P2X1280 P2X12100 P2X12120 PX12140
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Vacuum cup suction plates PV for OCTOPUS gripping bars
These suction plates provided with vacuum cups have been designed to ensure a better grip on uneven and very flexible surfaces (pasta or candy bags, blister or skin-film packs, thin cardboard boxes, etc.), which are difficult to grip with suction plates coated with foam rubber.
We recommend using bellows cups. Thanks to their great flexibility, they adapt themselves to any gripping surface, following its profiles and movements during the lifting phase, guaranteeing a firm and safe grip. They are made with anodised aluminium, as are the vacuum cup supports screwed onto them, which are 1/8” gas supports and are each equipped with a calibrated hole.
The cups are cold assembled onto the supports with no adhesives and can be provided in other compounds. Also these suction plates are perfectly interchangeable with the standard ones.
Their lifting force has been calculated considering a level of vacuum of at least -75 Kpa, the total vacuum cup gripping surface and a safety factor 3.
They can be supplied upon request with different vacuum cups, provided that their diameter is no larger than 22 mm.
Product codes: PV0860 PV0880 PV08100 PV08120 PV1240 PV1260 PV1280 PV12100 PV12120 PV12140
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Suction plates with shut-off valves PXE and P2XE for OCTOPUS gripping bars
The suction plates described on this page are the same as the previously described PX and P2X, but with the addition of shut-off valves inserted in each hole.
In absence of an object to grip or in case of a defective grip of the foam rubber, the shut-off valves automatically close the suction inlet, thus preventing the level of vacuum from decreasing on the other gripping holes.
This feature reduces the vacuum generator flow rate compared to standard OCTOPUS gripping bars, to the benefit of energy savings.
Moreover, the particular shape of our shut-off valves allows the use of the gripping surfaces in any position.
Product codes: PXE0860 PXE0880 PXE08100 PXE08120 PXE1240 PXE1260 PXE1280 PXE12100 PXE12120 PXE12140 P2XE0860 P2XE0880 P2XE08100 P2XE08120 P2XE1240 P2XE1260 P2XE1280 P2XE12100 P2XE12120 P2XE12140
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OCTOPUS vacuum gripping bars - General description
These bars have been created to further facilitate the installation of OCTOPUS vacuum gripping systems on palletising robots. They are based on the same operating principle and, in addition to the advantages and technical features of the standard OCTOPUS, are equipped with a grooved support plate to allow quick installation on the machine and easy positioning with respect to the load to be gripped.
They are in fact composed of:
- A slotted anodised aluminium fixing plate for quick installation onto the machine
- One or more compressed air-fed vacuum generators, depending on their size
- A connection equipped with quick coupling for feeding compressed air to the generators
- An anodised aluminium box, open on one side, with two air inlet connections inside at the end of the cycle, for quick restoration of the atmospheric pressure and one for possible installation of a vacuum switch.
- A suction plate sealing the box, also made with anodised aluminium, with calibrated holes equidistant from each other and coated with a special perforated foam rubber. This suction plate can thus perfectly adapt to any gripping surface, whether it be smooth, rough or irregular. With the same bar, for example, it is possible to grip and move wooden joists or metal profiles and the pallet that supports them.
The OCTOPUS gripping bars described so far are the standard bars: they can be supplied upon request with suction plates and with shut-off valves and, to make them even lighter, the aluminium parts can be made of Polizene, a thermoplastic material that decreases the weight by about 40%.
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